Product Information
Zapped Blackhawk 5-Panel Hat
Built for durability and daily wear, the Zapped Blackhawk 5-Panel Hat is a performance-driven option for businesses, teams, and individuals who need headwear that holds up in real-world conditions. The structured medium-profile design delivers a modern fit, while the durable polyester shell provides a cleaner, more resilient alternative to traditional cotton hats.
This material is especially ideal for people working in hands-on or messy environments. Whether you’re on a job site, in a shop, outdoors, or just hard on your gear, the Blackhawk’s water-repellent shell makes it easier to wipe clean and maintain a sharp look over time.
Each hat is finished with a precision laser-engraved leather patch for a permanent, professional result that won’t peel or fade. Choose your patch material, shape, and upload your design to create a custom hat built for performance, branding, and everyday use.
This hat works well for both small orders and bulk runs. Bulk pricing is available and automatically applied based on quantity, with full discounts shown in the pricing table on this page.
Please note: Acrylic patches are +$2 per hat. The bulk pricing table reflects pricing for standard patch materials only. Any acrylic patch upcharge is added separately and will be reflected in your final price.
Specs
| Hat Style: Zapped Blackhawk | Closure: Snapback |
| Panel: 5 Panel | Back: Perforated Droplet Holes |
| Profile: Medium Profile | Structure: Structured |
|
Composition: 100% Polyester shell Durable Water Repellent Outer Shell |
Additional Details: Curved Bill Comfort Sweatband |
How to Order
Ordering your custom patch hat is straightforward:
1. Choose your hat color
2. Pick your patch material
3. Select a patch shape
4. Upload your design file
5. Select quantity and add to cart
>>Bulk discounts are available. Be sure to check the pricing table to get the best rate.
After checkout, we’ll send you a digital proof to review and approve before production begins. For more details, see Proof & Approval.
File Upload Guidelines
We recommend uploading vector files for best results: .AI, .EPS, .SVG
Other file types such as .PNG or .JPG are accepted, but may require adjustments depending on quality and detail.
Proof & Approval
A digital proof will be sent for your review within 2 business days of placing your order.
You’ll have the opportunity to review the design, request changes, and approve it before production begins. Nothing goes into production until a proof is approved.
Proofs must be approved within 3 days of being sent. If we don’t receive approval within that timeframe, the order will automatically move into production using the most recent proof provided.
Shipping & Turnaround
Processing & Turnaround
Most small orders are completed within 5 business days.
Larger or bulk orders may take up to 10 business days before shipping.
Production timelines begin after your proof has been approved.
Shipping
Once shipped, delivery typically takes 2–5 business days, depending on the shipping method selected at checkout.
We ship via UPS for fast, trackable delivery.
Return policy
Because all of our products are custom-made, we do not accept returns or exchanges on approved orders.
If there’s an issue due to an error on our end (such as incorrect engraving or a production defect), please contact us within 7 days of delivery and we’ll work with you to make it right.
